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Manufacturing · R&D

Cutting manual CAD work in a composites R&D team

A controlled pilot evaluated assisted CAD scripts for repetitive boundary and layup steps, with engineers retaining every decision.

BOUNDARYPLY ±45°ADVISORYengineer reviewsAssisted scripts propose; the engineer keeps the final call.
Background

R&D engineers design carbon-fibre parts in CAD. Certain boundary and layup steps are precise, repetitive and slow, and they vary subtly by part, so a single template breaks. The know-how sat with a few senior engineers, and the manual steps were a bottleneck on every new design.

Business challenges

Precise but repetitive

The boundary and layup steps ate senior engineers' time.

Every part is a little different

A naive template breaks, so the steps resisted simple automation.

An unforgiving platform

Small errors in the CAD automation cost real rework.

Knowledge with a few people

The method left the building when they did.

Solution

We built assisted scripts that handle the repetitive boundary and layup steps, parameterized to the part, with the engineer reviewing and adjusting each result. The scripts are advisory: they propose, the engineer disposes, and nothing changes without a check.

We shipped narrow and reliable first (the simplest geometry) and widened coverage only as each step was proven against the engineer's own test parts.

Scope
Rapid design & deployment

One expensive problem, proven before it scales. The A1 to POC method, run in weeks not quarters.

A1 · Confirm the goal
Find the step that is the real bottleneck.
A2 · Audit the geometry
Study the parts and the existing macros.
A3 · Design advisory scripts
Define the scripts and where they do not apply.
POC · Test parts
Validate on the engineer's own parts, 5 of 5.
Handoff · Baseline & limits
Hand over a tested baseline and documented limits.
Governance & standards

Our delivery practices define human decision ownership, source and output traceability, data boundaries, change control and review evidence.

Personal credential
Vincent Lin · PECB Certified ISO/IEC 42001 Lead Implementer

The credential is held personally by Vincent Lin.

Contact

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